Plan the actual workflow
Separate reserve pallets from containers opened for partial orders. Record the packaging dimensions, retrieval order and any products with special storage requirements defined by the operation. Explain when replenishment and customer order preparation overlap. A peak inventory count alone does not show the movements needed to keep picking positions available.
Compare the storage arrangement
Compare selective pallet access with shelving for split quantities. Identify where empty packaging and returned containers wait so they do not occupy working aisles. Load support, handling equipment and the building require review before settling the layout. Special material or environmental needs must be specified separately.
A useful brief for this project
- Reserve versus split quantities
- Seasonal receiving and picking overlap
- Packaging return and special requirements
Planning question
Should peak inventory determine every shelf position?+
Use peak quantities alongside access and replenishment patterns. Some stock may need a different handling arrangement from daily picking.